Quality Engineer, Q.A. Engineering

Yazaki is a global leader in the research, development and delivery of vehicle power and data solutions.

 

Yazaki works with virtually every major auto manufacturer in the world, and we've strived to maintain strategic and stable growth throughout our 83-year history. Today, we're on the lookout for energetic people with the potential to perform, as well as the ability to strengthen - and thrive in - the positive work environment we pride ourselves on.


Location: Canton, MI USA  

 

 

POSITION SUMMARY

 

Track and report the status of USCAR21 crimp validation in order to meet customer requirements.  Provide coordination of the activities associated with monitoring, measuring, and reporting on the status of the USCAR21 crimp validation, in addition to other Quality initiatives, across all programs and meeting customer deliverables such as PPAP.  Develop and implement programs to establish and maintain quality standards of existing products and services, as well as develop programs to focus employees on quality improvement.  Support development of policies, procedures, and methods to check and improve product, material, components and/or operational quality.

 

PRIMARY RESPONSIBILITIES

 

Project Coordination

  • Work directly with the other PM / AMQE to define program timing and required completion dates for USCAR21 testing and communicate these due dates to the Manufacturing plants and Crimping Centers
  • Monitor and Track PPAP, SRV (Supplier Readiness Valve) Status and completion,
  • Obtain data, discuss timing, set priorities, and identify roadblocks with USCAR21 testing.  Define and track action items by program regarding required follow up on open combinations and failure analysis
  • Follow up with the Manufacturing plants to track the implementation of official standards & tooling into production, once USCAR21 testing is successfully completed;
  • Develop and execute Quality Assurance plan for new launches by working with the customer, and coordination with manufacturing affiliate
  • Review and roll out updated specification details

 

Reporting & Metrics

  • Develop scorecard reflecting status of testing by program and distribute to the program teams monthly to support program reviews
  • Provide monthly status report to the Management team (broken down by program – extension of the scorecard)
  • Support Program Coordination / MPR meetings (directly or indirectly through AMQE) to provide updates on the status of crimp validation activity
  • Coordinate the collection of the crimp process validation (Cpk study) summary report from Manufacturing. as the PPAP supporting documentation

 

Failure Analysis & Corrective Action Follow Up

  • Utilize AMCS to review test report data (identify failure issues / verify passing test results / check history on specific combinations)
  • Review test results on failures and compare to the USCAR21 criteria to confirm failures and highlight to the CoC group / program teams for resolution
  • Work with the CoC group to discuss failure criteria and recommended actions (document into the tracking metric)
  • Support the AMQE to compile the one pager report to obtain customer approval for deviations, and submit to Engineering for follow up with the customer
  • Support development of and implement a random inspection program to periodically pull harnesses from production inventory and submit test requests for re-verification of critical components (crimps, welds, torque, splices, etc.)

 

  • Recommend process improvement actions to solve crimping or other manufacturing issues

 

GPMS / Salesforce Support

  • During the Gate2 phase, work with the AMQEs and Manufacturing plants to document the manufacturing process and controls used for each combination
  • During Gate3 phase, ensure that the master crimp list is updated for each program/model year to track the completion of USCAR21 validation and that the list is maintained until balance out
  • As USCAR21 validations are completed, monitor that the Crimping Centers are submitting to CDC for registration into TCSS

 

Additional Activities:

  • Lead the new business, and Technical review for Quality and Manufacturing discussion.
  • Participate in DFMEA, PFMEA and DOE analysis for new program.
  • Drive internal improvement for the manufacturing site assigned
  • Regular touch-based discussion with customer@ VAP and / or SQE.
  • Coordinate pre-production activities and drive improvement with manufacturing producing the initial products (Warehouse Confirmation, Pre-Production Operation, etc)
  • Support WWS-Q initiatives to analyze customer requirements and update the Book of knowledge to deploy common standards for FCA business globally
  • Perform on site verification audits to confirm compliance to standard & develop action plans to work with Plant, Engineering & Quality management to close identified gaps for complex manufacturing issues
  • Provide training and guidance to develop auditing skills for BU and Manufacturing team members
  • Support additional Quality initiatives (example: splice sealing test validation) with the same level of reporting as outlined for the crimp validation
  • Participate in onsite training within the Yazaki Test Labs/Crimping Centers, and harness Manufacturing plants, to understand the entire process involved with the validation of material

 

Performance Year over Year Objectives Activities:

  • On-Time Customer Deliverables (SRV, PPAP, R@R, SPPS, etc).
  • On-time internal Program Deliverables / meetings - GPMS; Attend Program Meetings (PSM, PDT, etc)
  • Establish Good Relationship with GM SQE  
  • Main Window to the Plant for Customer Service (Yazaki Standards, Glo-Sta, Kako-Tora, Lessons Learned, GQRS)
  • Responsible for Plant Success (QAP /QIP, DPM & Scrap reduction, etc)
  • Main Window to VAP for Customer Service (Standardization of Master issues list for new launch)
  • Responsible for VAP needs, requirement, and Quality Support (Supplier Meetings, etc,)
  • Responsible and accountable to continually work on Performance year Objectives as outlined on Success factor,
  • On time deliverables on management provided Task / Project (in Microsoft Team - Task/ Planner)
  • SME/ Quarterback on projects assignment - Standardization for AMQE; teach/coach other AMQE
  • Lead for implementation / Execution
  • Guidance / Manual, Process Documentation

 

 

REQUIREMENTS

 

Degree Requirements:

Associate / bachelor’s degree in engineering / Quality related field or equivalent industry experience

Masters degree preference

Certification Requirements:

None

Previous Experience:

 

5+ years W/H manufacturing experience preferred

Engineering / Quality experience preferred

Experience related to USCAR 21 preferred

Preferred: 5+ years

Travel Requirements:

Domestic and International Travel Required – 10%-25%

Language:

English required – Spanish preferred

Software:

Proficient in the use of Microsoft Office applications (Microsoft Excel, PowerPoint, SharePoint, Power Query, Power BI, Power App, etc)

On Call Requirements:

As Needed

Physical Requirements:

Primarily Sedentary

(Reasonable accommodations may be made to enable an individual with disability to perform the essential functions)

 

 

 

 

Yazaki North America is committed to providing equal employment opportunities for all persons regardless of race, color, religion, sex, age, marital status, national origin, disability, handicap, veteran status, or other legally protected status or characteristic. Equal opportunity extends to all aspects of the employment relationship. Yazaki North America complies with federal and state equal employment opportunity laws and strives to keep the workplace free from all forms of harassment.